Virtual Innovation Enhances Nuclear Waste Handling Safety at Sellafield
A cutting-edge simulation project is transforming how nuclear waste is managed at one of the UK’s most hazardous legacy facilities—Sellafield’s Pile Fuel Cladding Silo (PFCS). Originally built in the 1950s, the PFCS is now being decommissioned, with robotic systems playing a vital role in safely handling radioactive waste.
To reduce risk and downtime during upgrades to these robotic systems, RAICo and Sellafield Ltd developed a virtual replica of the facility using advanced 3D scanning, CAD modelling, and RAICo’s RHOVR simulation platform. This digital twin allows engineers to test software and hardware changes in a photorealistic environment before applying them in the real facility.
The result? Fewer human entries into hazardous zones, reduced downtime, and safer, more efficient upgrades to robotic systems. The simulator is already in use at Sellafield’s Engineering Centre of Excellence and could soon be adapted for other waste-handling operations across the site.
This project is a powerful example of how robotics, simulation, and cross-sector collaboration are accelerating innovation in nuclear decommissioning—while keeping people safe and building the digital skills needed for the future.
Picture from: RAICo
